Configurable analyzer for PAT
Phoenix is a configurable sensor for inline process analysis that has a modular design and can be flexibly adapted to changes in the process, even during production.
The sensor adapter supports a wide range of process interfaces and can even be used in hazardous areas, making it the only interchangeable process interface for hazardous areas currently available on the market. Thanks to its modular design, the components (spectrometer, light source, etc.) can be selected by the user from a wide range of approved suppliers as required. The available wavelength ranges extend from UV to MIR, and powders, liquids, gels and gases can be measured in transmission and reflection.
On-board processors convert the measured spectra directly into usable parameters, while the interface forwards these parameters to the process control system. This allows parameters such as moisture, chemical concentration, color or uniformity to be determined in real time. Chemometric models are used to process the spectra, which can either be created remotely by the user or by the manufacturer via the cloud-based platform.
Additional sensors are also installed inside the housing, which allow the temperature in the housing to be linked to the measurement data, for example.
The sensor has a connection to a programmable logic controller (PLC) for displaying process parameters and fault messages. The PLC also offers a full connection to control systems and options for remote maintenance and support. The control system allows models and methods to be stored and retrieved locally or via control systems.
The Phoenix is available in three different versions. In addition to the Ex version for hazardous areas, the Phoenix is available in an anodized aluminium housing for use in non-hazardous areas and in the laboratory version without PLC in a polymer housing.
Models
Feature | Phoenix - EX | Phoenix | Phoenix - Lab |
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Use | Hazardous area rated; gas & dust | Non-hazardous areas; IP 67 | Laboratory use; non-hazardous areas |
Material | Stainless steel construction; optional integrated cooling | Stainless steel construction; aluminium or other materials optional; integrated cooling option | Aluminium construction; polymer housing optional |
Control unit | PLC control unit | Optional PLC control unit | PC control |
Exchangeable process interfaces | Immersion probe, reflectance probes, flow cells, sanitary, windows, other | Immersion probes, reflectance probes, flow cells, sanitary, windows, other. Analytical accessory enclosure | Analytical accessory enclosure. Optional accessories include: cuvette holder, cuvette changer, flow cells, calibration device, fiber connection for probes, immersion and reflectance probes |
Software | Control and chemometric software | Control and chemometric software | Control software; chemometric software options |
Spectroscopy modules | UV/Vis, NIR, extended NIR, MIR | UV/Vis, NIR, extended NIR, MIR | UV/Vis, NIR, extended NIR, MIR, Raman, other |
Applications | Pharma: cleaning, blending, drying concentration Color: liquid paints, polymers, powders Petrochem: refining, blending, additives, reaction monitoring, drying | Food and beverage: cleaning, color, concentration, blending/mixing, edible oil, dairy, moisture, water, lab | Process development, industrial quality control, research and development, higher education |
Configurations
Common specifications | |
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Hazardous area certification | IECEx Zone 1, US/Can Class1, Div 1; gas and dust |
Enclosure | IP67; 316L stainless steel |
Operating ambient temperature | 5 °C - 45 °C; optional cooling/heating for extended temperature range |
Process temperature | -10 °C - 120 °C; interface dependent; optional cooling/heating |
Voltage | 24 VDC |
Connections | Via included PLC; power, ethernet. Outputs include industrial protocols OPC, Ethernet IP, FieldBus, Mod-Bus, ProfiNet. Ohters optional; Data acquisition and control software with chemometrics |
UV-Vis / Color | |
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Wavelength range | 200 - 1000 nm |
Light source | Xe flash, pulsed tungsten halogen, combined |
NIR/ Extended NIR | |
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Wavelength range | 1000 - 2400 nm |
Light source | Pulsed tungsten halogen |
MIR | |
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Multiple combinations of sources and detectors for various wavelength regions | |